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Stone Crushing Machine

The company's main products are HGM series micro pulverizer, superfine micro pulverizer, micro pulverizer, superfine pulverizer, pulverizer and matching hammer crusher, etc.

Hammer Crusher Stone Breaker

Output Size: 5-20 mm

Feed size.: <350 mm

Capacity: 5-30 t/h
 

Applicable materials: The hammer crusher is suitable for crushing medium-hard materials such as limestone, slag, coke, coal and other materials in cement, chemical, electric power, metallurgy and other industrial sectors.

Product features: PC hammer crusher is a kind of industrial machinery, the principle is to crush the material by the collision of the high-speed rotating hammer body and the material.

BRIEF INTRODUCTION OF hammer crusher stone breaker:

The hammer crusher stone breaker is a one-stage crusher that directly crushes materials with a maximum particle size of 600-1800 mm to 25 or below 25 mm.
Hammer crusher stone breaker is a kind of industrial machinery, the principle is to crush the material by the collision of the high-speed rotating hammer body and the material.
It is suitable for mining, cement, coal, metallurgy, building materials, highway, combustion, and other departments to finely crush medium-hard and brittle materials.

Hammer crusher

 

Hammer crusher Application fields

Hammer crusher stone breaker is used for various ores with compressive strength not exceeding 100MPa and moisture content less than 15%. 

The hammer crusher stone breaker is used to crush various medium-hard and weakly abrasive materials. The compressive strength of the material does not exceed 100MPa, and the moisture content is less than 15%. Such as coal, salt, chalk, gypsum, bricks, limestone, shale, etc.

It can also be used to crush wood, paper, or crushed asbestos cement with a strong fiber structure, elasticity, and toughness to recycle asbestos fibers.

In addition, the hammer crusher stone breaker can not only be used in crushing production lines, sand production lines, but also in the beneficiation production line instead of cone crushers.

Application fields

Hammer crusher Crushing materials

The hammer crusher stone breaker is suitable for crushing medium-hard materials such as coal, limestone, gypsum, slag, coke, coal, soft refractory materials and other materials in cement, chemical, electric power, metallurgy and other industrial sectors. 

basalt, cobblestone, feldspar
granite,limestone,iron ore


 

STRUCTURE OF hammer crusher stone breaker:

Hammer crusher stone breaker is mainly composed of frame, rotor, supporting iron, and grate.

The frame is divided into upper and lower parts, which are welded after cutting steel plates. The frame lining is made of high manganese steel, which can be replaced after wear.

The rotor is composed of the main shaft, a turntable, a pin, and a hammer, and the turntable, a pin, and a hammer are regularly combined in the main shaft. The motor drives the rotor to rotate rapidly in the crushing cavity, and the hammer spreads outward under the centrifugal force of the rotor rotation.
 

Hammer crusher stone breaker

WORKING PRINCIPLE OF hammer crusher stone breaker:

hammer crusher working principle

The bulk material entering the crusher through the feed port is hammered, impacted, cut, and ground into small sizes at high speed.

After crushing, the qualified materials are screened out from the gap of the grate, and the unqualified materials are left in the crushing cavity for further hammering and grinding until they reach the standard particle size.

The size of the final product can be adjusted by replacing the furnace bar. The gap between the rotor and the grate can also be adjusted according to different requirements.

Advantages

1. Simple structure

The overall design has the advantages of beautiful appearance, compact structure, few wearing parts and convenient maintenance. It is an upgraded product.
It has the characteristics of a simple structure, a large crushing ratio, and high production efficiency. It can be crushed in dry and wet forms.

2. Strong applicability

The crushing ratio is large, the production efficiency is high, and the applicability is strong. The required particle size can be adjusted according to customer requirements.

3. Efficient and environmentally friendly

There is no screen mesh bottom, no requirements for the moisture content of the material, there is no problem of clogging the sieve plate, and there is no problem that the material cannot be discharged in time and repeated crushing; the structure of the hammer breaks the machine body to be sealed, which solves the dust pollution in the crushing workshop. And the problem of body dust leakage.

4. Advanced technology

The bearing box is all made of steel castings and fixed with four screws, which is scientific and practical; the working hammer is cast with a new process, which is wear-resistant and impact-resistant.

5. Durable

The working hammer is cast with a new technology, which is wear-resistant and impact-resistant.

6. Flexible

The required granularity can be adjusted according to customer requirements.

7. Clean

The structure of the machine body is sealed, which solves the problems of dust pollution and ash leakage of the machine body in the crushing workshop.

8. Reasonable structure

The overall design has the advantages of beautiful appearance, compact structure, few wearing parts, and convenient maintenance. It is an upgraded product.
 

Product Specifications

Model PC400x300 PC600x400 PC800x600
Rotor diameter /mm 400 600 800
Rotor length /mm 300 400 600
Rotor speed r/min 1100 1000 900
Max. feeding size /mm <100 <220 <350
Ouput size /mm 5-10 5-15 5-20
Capacity  T/h 5-13 10-20 18-30
Motor power /KW 11 18.5 45
Number of hammer /piece 16 20 28
Weight  /T 0.8 1.8 2.8
Overall dimension  L*W*H/mm 900*670*860 1200*1050*1200 2360*1490*1415
Note: This specification is just referencing, any changes are subject to the products.

Hammer crusher stone breaker images

stone hammer crusher
 

Hammer Crusher Stone Breaker Q&A

 

Question: What is the appropriate distance between the hammer head and the screen bottom of the hammer crusher?

Answer: 
When the clearance between the hammer head and the screen bottom of the screen bar of the hammer crusher is too large, the hammer head and the screen bottom of the screen bar and the hole diameter of the screen bottom are large, it is suitable for coarse crushing production of materials; Otherwise, it is suitable for fine crushing production. If the gap and the aperture size of the screen bottom are ignored in the specific production, it will have an adverse impact on the production. Therefore, in the actual operation and production, the internal structure of the hammer crusher should be reasonably adjusted according to the production needs, and the production capacity will be higher if the equipment is in a good operating environment.

1. During coarse breaking production: if the hole diameter of the screen bottom meets the production requirements of the equipment, but the gap between the hammer and the screen bottom is too small, it is easy to cause the material to be stuck in the screen strip and damage the screen strip and screen bottom; When the clearance between the hammer head and the screen bottom is too large, but the hole diameter of the screen bottom is too small, it will cause the feeding stagnation of the hammer crusher, and even cause the motor to burn out, resulting in the stagnation of production.

2. During fine crushing production: if the hole diameter of the screen bottom of the hammer crusher meets the requirements, but the gap between the hammer head and the screen bottom is large, it will also lead to difficult material feeding and even burn the motor; When the hole diameter of the screen bottom is too large and the gap between the hammer head and the screen bottom is too small, the hammer crusher manufacturer will not meet the production design requirements, the particle size of the finished product does not meet the production needs, resulting in a waste of equipment and materials.
 

Question: How to replace the hammer head of the crusher?

Answer: 

Precautions for replacing the hammer head of the crusher.

1. To enter the work site, you must wear a protective cap, work clothes and anti-skid shoes.
2. Check the physical condition of the maintenance personnel, drinking alcohol is strictly prohibited, and those who are physically fatigued are allowed to work.
3. When using lighting during inspection and repair, use non-open wire ends, undamaged cables for wiring, and lamp holders need to wear protective covers.
4. The use of oxygen and electric welding for maintenance must strictly abide by the corresponding operating procedures.
 

Preparation work before replacement of the hammer head of the crusher.

1. The power supply must be cut off before the overhaul, and a warning sign of "No switch on, someone working" should be hung on the control cabinet, and it should be taken back immediately after the overhaul is completed.
2. Before overhauling, ensure that no one is working in the preheater and the kiln. If the kiln needs to be changed, wait for all the personnel in the grate cooler to evacuate.
3. Clean up the materials at the crusher mouth before maintenance.
 

Steps to replace the hammer head of the crusher.

1. Put the rotor disc of the crusher to a suitable position and fix it.
2. Oxygen cuts the hammer head fixing bolts and draws them out; cut clean the protrusions caused by wear on both sides of the hammer head.
3. Hold the hammer well and drive out the pin shaft. If the pin shaft is bent and cannot be drawn out, cut it with oxygen and take it out.
4. Move the removed hammer head, pin shaft, fixing sleeve, and bolt to one side without affecting the construction.
5. Lift the new hammer head to the mouth of the crusher. If you use a pipe or crowbar or other hammer head, you need to hold the hammer head well to prevent it from slipping to one side and hurt people.
6. Build a pipe from the grate bed to the rotor of the crusher. Two people hold the hammer and push it to a suitable position. Pay attention to the hammer head facing down to prevent the hammer from falling down and hurting people; the other person installs the fixing sleeve and the pin. , Wear bolts.
7. When replacing the hammer heads, check the weight of the hammer heads one by one, try to ensure the balance of the rotor, and check after installation.
8. After the hammer is installed, all bolts are spot welded and fixed.
9. Turn the rotor body to observe the gap between the hammer head and the sieve plate, and adjust the sieve plate if necessary.
After the above work is done, remember to clean up the site, wait for all the staff to evacuate, power on and test the machine, observe the current and vibration conditions, if there is any abnormality, deal with it in time.

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